Longwall Mining and Ground Control 

Research Center

 

 

DEPARTMENT OF MINING ENGINEERING

365 MINERAL RESOURCES BUILDING
MINING ENGINEERING DEPARTMENT
COLLEGE OF ENGINEERING AND MINERAL RESOURCES
WEST VIRGINIA UNIVERSITY
P. O. BOX 6070
MORGANTOWN, WV 26506-6070
TEL: (304) 293-7680
FAX: (304) 293-5708
 

INTRODUCTION

Faculty members in the Department of Mining Engineering of the College of Engineering and Mineral Resources at West Virginia University have conducted considerable research in the longwall mining and ground control areas. The LONGWALL MINING AND GROUND CONTROL RESEARCH CENTER has been established to utilize faculty expertise, the achievements of which have merited world-wide recognition over the past twenty years.

OBJECTIVES

The objectives of the Center are two fold. The Center develops reliable techniques for the analyses, design, and operation of new and existing longwall mines. The investigators evaluate techniques currently employed by the mining industry and provide services for special operational problems encountered during routine production under a variety of geological, topographical, and mining conditions. Additionally, the Center develops new techniques for ground control for use in mines employing both room and pillar and longwall mining methods. Through investigation of existing mechanisms, the Center works to develop improved techniques for the management of all types of ground control problems. The Center's research emphasizes productivity, safety, economic, and environmental concerns. Research methodology stresses both theory and practice, resulting in developed techniques that are scientifically-based yet practical for adaptation in production operations.

BACKGROUND

Longwall Mining


Modern longwall coal mining, first introduced to the United States in the mid-1950s, is the most recent mining technique. Longwall mining presently accounts for more than 48 percent of the nation's underground coal production. More than two decades of operation has shown that properly designed and operated longwall mining is highly productive and is a much safer method of extraction than continuous mining. Longwall productivity is at least five times that of the commonly used room and pillar method, and is at least 200 times safer in terms of fatalities and lost-time injuries. However, the development of longwall mining has been hindered by several factors including economic and environmental concerns. Longwall mining requires a large capital investment, complicated by an existing uncertainty regarding the applicability of the technique and its environmental effects. Efforts toward the development of criteria for applicability of longwall mining, an important phase of research, need expansion. These criteria will serve as guidelines for the development and design of longwall panels and for the selection of face equipment, both of which will result in a drastic reduction in the investment risk of longwall mining. The present major environmental problems of the longwall method include respirable dust, surface subsidence, and dewatering of aquifers and streams. The dust problem limits coal production, while subsidence and dewatering cause public concerns. In order to reduce dust exposure to miners, most longwall faces employ single direction cutting. Other operations reduce the shift time of high risk personnel. Due to lack of criteria for prediction of surface structural damage and aquifer dewatering, some mines leave large blocks of coal for surface structural support. In addition to wasting valuable resources, this method complicates the panel layout and operational sequence, and has caused legal disputes with surface property owners.

Ground Control

 


 

Ground control, inducing roof, rib, floor and gob controls, is a key element of any mining operation. Common ground control problems in United States underground coal mines include: massive pillar and floor failures, rib rolls, roof falls, prediction of geological anomalies, optimum layout for multiple-seam mining, cutter roofs and related problems. Any one of these situations can result in lost production and/or may threaten the safety of the miners. The key structural element in United States underground coal mines is the coal pillar. Yet, because of a lack of applicable design principles and methodology, coal pillar design remains experience-based. Roof falls remain the major killer in underground coal mines. Geological anomalies such as sandstone channels and rolls, seam pinchouts, clay veins, and slickensided roofs appear rather frequently, partly because many good reserves have been depleted. The problems associated with the presence of geological anomalies are more acute for longwall than traditional methods, as there is less flexibility in panel layout once the development and operation has begun. Multiple-seam mining is commonly practiced in the Central Appalachian coal fields. Experience has proven that the application of mine design without consideration of ground control principles for multiple-seam mining is costly and wasteful. Cutter roof, the shearing of rib and entry corners leading to major roof falls, is a common feature in multiple entry development.

ORGANIZATION  

The center has three fulltime staff. Director Dr. Syd S. Peng is assisted by a number of principal investigators, selected from various disciplines of West Virginia university according to the nature of the research topics.

 

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